GLOBAL
GENERAL FEATURES
Backplane
- Space for 10 groups.
- Transportation belt with graphited nylon brackets, sliding over rectified steel guides.
- Forward speed varying from 12 to 28 m/min 4 CV motor.
- Press with rubberized pulleys and shielded bearings.
- Maximum panel height of 80 mm, minimum width 70 mm.
Timer
- Auto program for switching on/off with pre-determined time.
- It allows the machine to switch on even before the operator arrives in the factory; when he starts the gluing process the machine is ready and warmed up.
- The operator does not waste any time waiting for the machine to warm up.
Anti-gluing System
- Automatic anti-gluing spray to avoid glue excess on the panel edges.
Spokeshave Group
- Automatic Double Spokeshave Motor 4 CV, 12000 rpm, axis Ø 30 mm (with diamond-coated tool Ø 100 mm, 35 mm height).
- Suction nozzle Ø 100 mm.
- To amend any cutting failures, ensuring panel squares and resulting in excellent gluing trims.
Banding Group
- Straight gluer to apply glue on the panel 3 kg capacity.
- Warm up system made by 5 electric resistances numbering 2200 W, with temperature control made with an electronic thermoregulatory controller.
- Auto feeding system for rollers edges in PVC and ABS.
- Pressure zone for straight corners, assuring a perfect joint of the tape on the panel.
- Paper knife, wooden blade, PVC or ABS, 3 mm maximum thickness.
Quick Melt
- Glue storage with 6,0 kg capacity, attached to a pre-fuser where some glue is pre-heated and only after that it goes to the main gluer, avoiding any wastes of glue burn and assuring the correct temperature for the tape usage.
- Equipped with and electronical sensor for scanning the glue level on the main gluer.
Length Cut Group
- 02 high frequency motors 1CV, 12000 rpm.
- Ø 100 mm saws, Widea saws.
- Linear guides movements, with cast iron structure.
- Responsible for the accurate cut of the tape leftover lengthwise.
- (The edges of the glued panel).
90° Round Corners Group
- High frequency motor 1 CV and 12000 rpm.
- Responsible for the accurate cut and trimming of tape pieces with straight or round corners, only if the round side of the panel is perpendicular to the belt line.
- Ø 64 mm diamond-coated milling cutter.
- Linear guides movements.
Trimming Group
- For removing the tape excess on the superior and inferior parts of the panel
- 0 to 35 vertical and sideline tilts
- High frequency motor of 1 CV and 12000 rpm
- Ø 64 mm diamond-coated milling cutter and Ø 76 mm suction nozzle
Tape Scraper Group
- It is used to obtain a perfect finish in PVC or ABS corners until 3 mm thickness.
- Accurate adjustment of the edge thickness.
- Easily removed from group if necessary.
- Suction nozzle of Ø 125 mm.
- Linear guides movements.
Glue scraper Group
- It is used to obtain a perfect trimming of the piece.
- Eliminates any glue wastes left by the Trimming Group.
Brightness Activator Group
- Automatic hot air jet, used to reactivate the brightness of the scraped tape.
Vertical Scoring Blade Group (Internal)
- 4CV motor
- Appropriate to rip the drawer bottoms.
- For channel opening from 9 to 15 mm.
- Floating input and output.
Horizontal Scoring Blade Group (External)
- 2 CV motor.
- Appropriate to rip the drawer bottoms.
- With frontal copier.
- For channel opening from 3 to 6 mm.
- Floating input and output.
Polisher Group
- 1/3 CV motor.
- Ø 170 mm cloth disk.
- It removes any wastes on the glued panel.
Control Panel
- 5,7” screen, with touch screen panel and colorful screen.
- Independent electric panel and CLP controlling entry and exit of groups.
- Forward speed of varying belt from 12 to 28 m/min.
- Linear amount of edge tapes used and produced pieces.
- Temperature controller from 0°C to 225°C.
- Obs.: The machine is unleashed when it reaches the exact temperature.
- Automatic measure repairs in different speeds.
- Security sensors groups (if disarmed, reasons appear on the screen).
- Self-positioning System of the groups, when switching the tapes from 0,45 to 3,0 (two positions). It dismisses the manual adjustment.
Acoustic Protection
- Equipped with acoustic protection cabins.
- Internal illumination.
- Noise suppression.
- Increases the operator safety.